At Moldtek, we specialize in designing instrumentation systems that empower plant automation, process accuracy, and safe operations. Our instrumentation engineering services cover everything from sensor layout and field device selection to loop diagrams, I/O mapping, and integration with control panels. Whether you need basic monitoring or full-scale industrial automation, we ensure your plant runs with precision and clarity—aligned with industry protocols, safety norms, and future scalability.
We address the common instrumentation challenges faced in industrial projects:
Incomplete or unclear instrumentation documentation and loop drawings.
Sensor placement issues impacting process reliability.
Integration delays between instrumentation, electrical, and automation teams.
Safety non-compliance in hazardous area classification.
Inaccurate I/O mapping and interface mismatches with PLC/DCS systems
Moldtek’s comprehensive instrumentation services solve these challenges by blending smart engineering, accurate documentation, and seamless cross-functional coordination.
From field instrumentation layout to logic mapping and commissioning support.
Instrumentation systems aligned with PLC, SCADA, DCS, and control panel design.
Devices and enclosures selected as per ATEX, IECEx, and explosion-proof classifications.
Loop diagrams, hook-ups, and cable schedules developed for clarity and execution.
Instrumentation data connected across engineering tools for single-source truth.
Field instrumentation layout and mounting plans.
Hook-up drawings for transmitters, switches, analyzers, and flow meters.
I/O list generation and PLC I/O mapping.
Instrument index creation with tag conventions and datasheets.
Control panel interface design (MCC/PLC/DCS).
Cable routing and termination drawings.
Integration with SmartPlant and EPLAN environments.
Documentation for FAT/SAT, calibration, and commissioning support.
Moldtek’s instrumentation services support critical industries that rely on accurate sensing, control, and automation:
Hazardous zone sensors, intrinsically safe barriers, and remote monitoring systems.
Pressure, flow, temperature instrumentation with grid interface support.
Level sensors, pH analyzers, and telemetry systems for plant-wide monitoring.
GMP-compliant instrumentation for process integrity and cleanroom automation.
Stainless-steel enclosures, CIP-compatible sensors, and hygienic process instrumentation.
Explosion-proof devices, interlocks, and fail-safe systems for process safety.
Instrumentation integrated with MES, SCADA, and central control architectures.
We use the best-in-class instrumentation tools to ensure accuracy, speed, and reliability:
We offer a wide range of instrumentation design and consulting services, including:
We ensure that every instrumentation system we design meets the most stringent standards:
ISO 9001: Documentation and quality processes.
IEC & ISA Standards: Instrumentation design, tagging, and signal conventions.
ATEX / IECEx / NEC 500: Compliance for hazardous environments.
OSHA / GMP Requirements: Safety and hygiene standards for regulated industries.
HIRA Documentation: Risk assessment and mitigation for critical instrumented systems.
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